Maintenance toolkit: Difference between revisions

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{| class="wikitable"
{| class="wikitable"
! Item !! Notes !! Product
! Item !! Notes
|-
|-
| '''JIS Phillips #2 screwdriver''' || The screws in a risograph conform to the Japanese Industrial Standard (JIS), not ANSI (used in the US), or ISO (used in Europe).<ref>https://en.wikipedia.org/wiki/List_of_screw_drives#JIS_B_1012</ref> Using a proper JIS screwdriver will provide more torque to stuck screws, and make it less likely that screws become stripped. || [https://crawfordtool.com/products/vessel-220-p2-150-phillips-2-x-6-blade-o-a-l-10-magnetic-ball-grip-screwdriver-great-for-japanese-industrial-standard-jis-screws]
| '''JIS Phillips #2 screwdriver''' || The screws in a risograph conform to the Japanese Industrial Standard (JIS), not ANSI (used in the US), or ISO (used in Europe).<ref>https://en.wikipedia.org/wiki/List_of_screw_drives#JIS_B_1012</ref> Using a proper JIS screwdriver will provide more torque to stuck screws, and make it less likely that screws become stripped.<p>A good option for this product is the: [https://crawfordtool.com/products/vessel-220-p2-150-phillips-2-x-6-blade-o-a-l-10-magnetic-ball-grip-screwdriver-great-for-japanese-industrial-standard-jis-screws Vessel 220 P2 150]</p>
|-
|-
| '''Metric hex keys''' || These should be separate L-shaped wrenches, not part of a pocketknife-style connected set. The sizes needed (in millimeters) are: 5, 4, 3, 2.5, 2, and 1.5. ||
| '''Metric hex keys''' || These should be separate L-shaped wrenches, not part of a pocketknife-style connected set. The sizes needed (in millimeters) are: 5, 4, 3, 2.5, 2, and 1.5.
|-
|-
| '''Small flat head screwdriver''' || Primarily for removing [[E-ring|e-rings]]—a thin, strong blade is important. A small butter knife or type tweezers for letterpress make good substitutes. ||
| '''Small flat head screwdriver''' || Primarily for removing [[E-ring|e-rings]]—a thin, strong blade is important. A small butter knife or type tweezers for letterpress make good substitutes.
|-
|-
| '''Needle nose pliers''' || For reattaching e-rings, and manipulating light springs. ||
| '''Needle nose pliers''' || For reattaching e-rings, and manipulating light springs.
|-
|-
| '''5.5 mm socket wrench''', '''crescent wrench''', and/or '''nut driver''' || Many internal screws in the risograph have an external hex head profile of 5.5 mm. A small adjustable wrench will also do. ||
| '''5.5 mm socket wrench, crescent wrench, and/or nut driver''' || Many internal screws in the risograph have an external hex head profile of 5.5 mm. A small adjustable wrench will also do.
|-
|-
| '''Small vice grips''' || For removing stuck screws. ||
| '''Small vice grips''' || For removing stuck screws.
|-
|-
| '''Ruler''' (mm) and/or '''calipers''' || Mechanical calibrations for the risograph are invariably provided in metric. ||
| '''Ruler (mm) and/or calipers''' || Mechanical calibrations for the risograph are invariably provided in metric.
|-
|-
| '''Small flashlight''' || A magnetic flashlight is best; a headlamp or bike light will also do. ||
| '''Small flashlight''' || A magnetic flashlight is best; a headlamp or bike light will also do.
|-
|-
| '''Fine point sharpie''' || For marking adjustable plates/screws before and after adjustment, or making notes inside the risograph. ||
| '''Fine point sharpie''' || For marking adjustable plates/screws before and after adjustment, or making notes inside the risograph.
|-
|-
| A '''magnet''' or '''magnetic retrieval tool''' || For retrieving dropped screws and other parts. ||
| '''magnet or magnetic retrieval tool''' || For retrieving dropped screws and other parts.
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| 2 '''bristle brushes''' (nylon & brass) || For cleaning old grit and grease off of plastic and metal surfaces respectively. ||
| '''2 bristle brushes (nylon & brass)''' || For cleaning old grit and grease off of plastic and metal surfaces respectively.
|}
|}


{{References}}
{{References}}

Revision as of 13:49, 24 November 2025

A toolkit of a few key items will allow most standards repairs on all models of risograph.

The majority of these can be found in any hardware store, but a few will likely need to be special ordered.

Tools

Item Notes
JIS Phillips #2 screwdriver The screws in a risograph conform to the Japanese Industrial Standard (JIS), not ANSI (used in the US), or ISO (used in Europe).[1] Using a proper JIS screwdriver will provide more torque to stuck screws, and make it less likely that screws become stripped.

A good option for this product is the: Vessel 220 P2 150

Metric hex keys These should be separate L-shaped wrenches, not part of a pocketknife-style connected set. The sizes needed (in millimeters) are: 5, 4, 3, 2.5, 2, and 1.5.
Small flat head screwdriver Primarily for removing e-rings—a thin, strong blade is important. A small butter knife or type tweezers for letterpress make good substitutes.
Needle nose pliers For reattaching e-rings, and manipulating light springs.
5.5 mm socket wrench, crescent wrench, and/or nut driver Many internal screws in the risograph have an external hex head profile of 5.5 mm. A small adjustable wrench will also do.
Small vice grips For removing stuck screws.
Ruler (mm) and/or calipers Mechanical calibrations for the risograph are invariably provided in metric.
Small flashlight A magnetic flashlight is best; a headlamp or bike light will also do.
Fine point sharpie For marking adjustable plates/screws before and after adjustment, or making notes inside the risograph.
magnet or magnetic retrieval tool For retrieving dropped screws and other parts.
2 bristle brushes (nylon & brass) For cleaning old grit and grease off of plastic and metal surfaces respectively.

References